TOPIC 01

Roof protection education

Chapter 01: The risks of leaving A cover board out

How a cover board can help you mitigate risks.

When you’re trying to get a customer to understand the value of a cover board, it’s best to start with the basics. Some of the information on this page may be familiar to you ... but it could be new to your stakeholders.

These chapters will help you get them up to speed and answer questions they may have during the bidding process. Start with this video that tells you what can happen without cover board in your roofing system.
Chapter 02: The main function of a cover board

Why use a cover board?

A cover board is a rigid component in a low-slope roofing system used to enhance durability and resiliency. Its key function is to protect your roof from damage.

A glass-mat gypsum cover board can help your roof stand up to fire, wind uplift, hail and punctures.

Where does it go?

A cover board is typically installed below the waterproofing membrane and above the insulation.
 
Glass-mat gypsum cover board can also be installed in the “roof board position” at the bottom of the roofing assembly. Here, it would protect the roof from internal fire within the building. This could help prevent the roofing system from becoming additional fuel.

Chapter 03: Building up the system

Common membrane choices

A graphic shows commercial roofing system layers with annotations pointing out the Membrane, DensDeck® Roof Board, Insulation, DensDeck® Roof Board (optional) and Classified Steel Deck. The background is white on the left and green on the right divided on a diagonal.

A roof that can stand up to high winds, heavy rain and severe hail starts with a strong, durable membrane. 

EPDM – (Ethylene Propylene Diene Terpolymer)

A resilient, synthetic elastomer. Available in black and white, in a variety of widths and two thicknesses, 45 and 60-mil. It can be installed either fully adhered, mechanically attached or ballasted, with seams sealed by liquid adhesives or specially formulated tape.

TPO – (Thermoplastic Polyolefin)

A reflective, white roofing material made primarily from recycled rubber. Can be fastened, attached or ballasted. Must be installed in dry conditions due to the heat adhesion seaming process. Material quality varies drastically among manufacturers, which may cause price variability.

PVC – (Polyvinyl Chloride)

A durable, long-lasting, reflective, white plastic monomer. Flexible and resistant to moisture, wind, fire and chemicals. Available in a range of widths and thicknesses from 50 to 80-mil.

MOD Bit – (Modified Bitumen)

A durable, flexible material made of asphalt combined with either polymerized rubber (SBS—styrene-butadiene-styrene) or plasticized polymers (APP—atactic polypropylene). It is then reinforced with fiberglass to create a waterproof membrane. Usually installed from rolls directly onto the substrate via an adhesive. The material may be heat-welded, cold-adhered, or in some cases, self-adhered or mechanically attached.


Cover board options and comparison

Did you know that system manufacturers require a cover board for a 30-year roof? That’s why several types are available. See the differences in your options below. 
On a green background a chart compares cover board types across (5) categories: Cover Board, FM-Classified for VSH* (Very Severe Hail), Thermal Barrier, Noncombustible (Per ASTM-E136) and Ease of Use (Does not require special tools to cut). On the side, OSB/Plywood (Wood) has checks for Cover Board, and FM-Classified for VSH* (Very Severe Hail). HD ISO (High Density Foam Insulation) has checks for Cover Board and Ease of Use. Gypsum (Fiberglass mat rigid substrate) has checks for all (5) categories. Cement Boards has checks for Cover Board, Thermal Barrier, and Noncombustible (Per ASTM-E136). The asterisk states, “Consult RoofNav for FM-Approved and VSH assemblies with DensDeck® Prime and DensDeck® StormX® Prime Roof Boards.
Chapter 04: The benefits of gypsum

Fight fire with a noncombustible core

Graphic states “Gypsum’s Chemical Structure.” Common Name: Gypsum. Chemical Name: Calcium Sulfate Dihydrate. Formula: CASO4, 2HO. Every gypsum molecule has two water  molecules that are released when exposed to high temperatures. The graphic shows the H2O molecules separated from the CASO4 molecules. The remaining calcium sulfate molecules form an insulated layer that helps further resist the fire.

Fire resistant vs. noncombustible

Not all Class A roofing assemblies are equal. Just because a material is fire resistant doesn’t mean it can’t burn.

Fire-resistant materials may withstand fire for a time, slow down its spread or simply delay ignition.

Noncombustible materials will not ignite or burn at all under normal conditions.

DensDeck® Roof Boards are noncombustible based on ASTM E136 testing. Their gypsum core and fiberglass mat facers help to mitigate the risk of rooftop fire damage from every direction.


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